top of page
Image by ADIGUN AMPA

Process Curing Electrification for Energy-Intensive Customer

Project Overview
An electrification project was presented for an energy-intensive customer that did not fall under the UK Emissions Trading Scheme (ETS). The objective was to replace 500 kW of gas-supplied heating with 200 kW of electrical heating to significantly reduce both gas consumption and carbon emissions.

Key Actions and Results

  • Electrification: The project replaced the gas heating system with a more efficient 200 kW electrical supply, leading to a reduction in gas usage and associated carbon emissions.

  • Green Electricity: The site had already purchased green electricity, ensuring that the transition to electric heating would align with the customer’s sustainability goals.

  • Challenges: The two main concerns for the project were ensuring sufficient electrical capacity and the higher cost of electricity compared to gas.

  • Optimization & Control: The new system offered superior control and efficiency, particularly when factoring in the cost of the electrical motor for combustion air and service costs.

  • Carbon Savings: When the savings on carbon credits were considered, the project proved viable despite the higher upfront electricity costs.
     

Outcome
By optimizing the system and considering long-term savings, the electrification project was successfully implemented, providing substantial gas and carbon savings while improving overall system control.

Savings

Client Testimonials

"From understanding legal requirements of ESOS and EED the professional was able to design, instruct and have 42 reports completed across the EU and UK. The regulators confirmed the company was in compliance. The board was then able to prioritise necessary investment."

Christina Stapis, DNV Ltd.


"We've partnered on countless successful projects with great collaboration, consistently strong technical contributions, and drive to get projects over the finishing line. The outcomes have been a testament to the power of teamwork and execution. We look forward to our next project."

Anthony Marshall, ECAD Engineering Ltd.

Gallery

bottom of page